90+45/100+65 High speed insulation line

No.

Item

Figure

1.1.1. 

PLC Controller

Siemens touch screen 19inch

1.1.2. 

Controlling system

Heating temperature control

Dynamic control

Motor control

Meters control

1.1.3. 

Consist of

Total electricity power

Inside light

Fan

Controlling circuit

1.1.4. 

On-time display

Status of pay-off , take-up , traction separate and synchronizing operation .

1.1.5. 

On-line setting

Screw RPM

Traction speed

Line speed

Temperature

Meter

Cold/hot end O.D.

1.1.6. 

Automatic PID control

Compare the setting diameter and detecting diameter from 2 position , to automatically correcting the manufacturing parameters to maintain the O.D. within tolerance

1.1.7. 

Formula presetting function

Saving a series of manufacturing parameters such as screw RPM , traction speed , wall thickness , temperature in all zone , to achieve parameters saving .

1.1.8. 

Alarm when defect

Alarm will set off when defect is detected, such as spark break through, O.D. exceed tolerance . The position , type , quantity , time of the defect will be recorded for freely checking

1.1.9. 

Stop when defect

Can choose either to stop or not stop when different types of defect is detected

1.1.10. 

Further function

Could be discussed with our technical staff

1.1.11. 

PLC system

Siemens S7-1200 SERIES

1.1.12. 

Ethernet port

Reserved but not necessarily used

1.1.13. 

Communication port

Siemens S7

1.1.14. 

Data accumulating system

On-time collecting and saving the data from the PLC when manufacturing and display on screen , to allow more direct control

1.1.15. 

History function

Manufacturing parameters history

Alarm history

Formula saving

Stop reason

1.1.16. 

Buttons

Contains three physical buttons, respectively representing material shortage, equipment repair, abnormal quality. When the operator presses the button, the system will automatically send the signal to the corresponding post, improving the response speed of various functional departments, and the cause of the event will be displayed on the production line screen .

1.1.17. 

Remote checking

Based on the B/S mode, other devices in the LAN (such as office computers, field pads) can access the system through a browser. The system has a white IP address list. Devices in the white IP address list have the permission to modify device parameters, while devices outside the white IP address list have the permission to view information.

1.1.18. 

MES connection

Whether SiCAT is connected to MES can be controlled by the switch;

The system may periodically send data to the MES system according to the set rules.

Can receive work orders and other instruction data issued by MES in real time through standard Restful API interface.

1.1.19. 

Pressure sensor

Range : 0~100MP

Accuracy : ±0.5,1.0%FS

Installation screw : 1/2-20

Rod and tube : Rod 70mm , tube 470mm

Signal output : 0~10V

Exceeding range : 1.5 times of range

Max. Environment temp. : 80 degree

Detector max. Design temp. : 400 degree