Products

6/35KV CCV Line MV/HV Cable Extrusion Machine

6/35KV CCV Line MV/HV Cable Extrusion Machine
6/35KV CCV Line MV/HV Cable Extrusion Machine 6/35KV CCV Line MV/HV Cable Extrusion Machine 6/35KV CCV Line MV/HV Cable Extrusion Machine 6/35KV CCV Line MV/HV Cable Extrusion Machine 6/35KV CCV Line MV/HV Cable Extrusion Machine
Product ID :
228
Product Attributes :

This line is designed for the production of core of 6~35kV, the insulation thickness is below of 12mm, power cables with cross-linking polyethylene (XLPE) insulation. It uses Nitrogen for curing and water for cooling.

Product Description

Technical parameters  

Voltage class

XLPE 6-33 KV

35-132kv

Conductor cross section

Cu: 35-630 mm2

  Al: 50-800 mm2

Cu: 50-1600 mm2,

  Al: 70-1600 mm2,

 

Max. Weight of cable

 10 Kg/m

25 Kg/m

Outer diameter of cable

≤Φ75 mm

≤Φ90 mm

Wall thickness

Φ65 extruder 0.5-2.0 mm

for inner layer

Φ150 extruder 2.5-10.5 mm

for insulation layer

Φ90 extruder  0.5-2.0 mm

for outer layer

Φ80 extruder 0.5-3.0 mm

for inner layer

Φ175 extruder 10.5-20 mm

for insulation layer

Φ100 extruder 0.5-3.0 mm

for outer layer

Length of vulcanizing tube

≥102 m 

≥114m 

Heating section length

42 m, 6 m×6 sections

42 m, 6 m×6 sections

Pre-cooling section length

12 m, 6 m×2 sections

12 m, 6 m×2 sections

Water cooling length

54 m, 6 m×9 sections

66 m, 6 m×11sections

Needed area of main platform (L×W)

≥24 m×18 m for one line

≥30*24m for two lines

≥24 m×18 m for one line

≥30*24m for two lines

Height of 3-platform

≥10 m

16.5m

Needed length of workshop (premises)

≥135 m

≥148m

Nitrogen gas

 

Pressure: 2.0-2.5 Mpa

Purity: 99.5%

Consumption :0.4-1.8 m3/h

Volume of N2 tank: 5 m3

Pressure: 2.0-2.5 Mpa

Purity: 99.5%

Consumption: 4-8 m3/h

Volume of N2 tank: 8 m3

Cooling water

 

Pressure :0. 2-2 MPa

Consumption: 12.5 m3/h

Pressure :0.4-0.6 MPa

Consumption:15 m3/h

Compressed air

 

Pressure: 0.6-0.8MPa

Consumption: 0.8 m3/h

 

Pressure: 0.6-0.8MPa

Consumption: 0.8 m3/h

 

Installed capacity

 

750kVA (Power voltage: 380V, 50HZ,

900kVA (Power voltage: 380V, 50HZ

Two power incoming lines

3*185mm2, 3*240mm2

3*240mm2, 3*240mm2

1.Main technical specifications:

1.1.Voltage grade: U 0 /U

1.2. Cross-linking PE: 6-26kV/6-35kV

1.3. Product size: Copper core:50 - 80 0mm 2/ Aluminium core35 - 63 0mm 2

1.4. Max. weight of the core: 10kg/m

1.5. Max. dia. of the outlet of the crosshead: φ75mm

 

2.Core structure

2.1.Thickness of the conductor shield: 0.5-2.0mm

2.2. Insulation thickness: 2.0-12mm

2.3. Thickness of the insulation shield: 0.5-2.0mm

 

3.Material

3.1.Conductor: Single core, compacted copper and aluminium round wires stranded, non-segmental, non or not to be damaged semiconductor taping

3.2.Conductor shield: Cross-linking semiconductor

3.3.Insulation:Cross-linking PE

3.4.Insulation shield: Strippable insulation shielding coating (below 35kV)on-strippable insulation shielding coating (35kV)

3.5.Designed machinery line speed: 0.5-30m/min

 

4.Catenary pipeline

4.1.Pipe lay-out mode: Semi-catenary type

4.2.Slope angle of the cooling zone: 1°~2°

4.3.Coefficient of the catenary: 200-150

4.4.the heating zone

4.5.Length: Approx 40m(6×6 m +topside closure)

4.6.Material:stainless steel SUS316,φ200×4

4.7.Max.designed temperature:450℃

 

5.Pre-cooling zone

5.1.Length: Approx 13m(2×6 m)

5.2.Material:stainless steel SUS304,φ200×4

 

6.Cooling zone

6.1.Length:Approx 57m

6.2.Material:stainless steel SUS304,φ150×4

6.3.Designed pressure:1.6MPa

 

6.4.Arrangement of the plastic extruders

6.4.1.65-150-90 for 3-layers plastic co-extrusion

6.4.2.65extruder for conductor shielding extrusion

6.4.3.150extruder for XLPE insulation extrusion

6.4.4.90extruder for insulation shielding extrusion

 

7.Consumption of the public utilities and environmental requirement

7.1. Electric power: Total power consumption: 750kVAit should be sine wave that the voltage of the power supply, and its harmonic distortion is less than 5%, and its balance between the voltage of 3-phase is also less than ±5%, 380V±10%220V±10%50Hz±2%3-phase & 5-wire

7.2. Water: pressure 0.2~0.6MPa, flow rate 15m 3 /h (circulating water from the water reservoir), suspended matter less than 25mg/l, hardness less than 8°dh143ppm, inlet temperature range is 15-25℃, consumption is about 0.5m 3 /h, thermal difference less than 5℃.

7.3. Compressed air: pressure 0.6–0.8MPa, consumption: 0.5m 3 /h in a moment (standard state)

7.4. Nitrogen gas: pressure 2.0~2.2MPa, Purity 99.5%, consumption 4~8m 3 /h (standard state).In order to ensure the CCV-line starts up, there should be a nitrogen storage tank ≥5m 3 .

7.5. Environmental temperature range:5-35℃

7.6. Relative humidity:<(less than95%no glazed frost

7.7. Height above sea level-less than1000m

7.8.The height of the building

7.8.1.The ground floor:+0000mm

7.8.2.The first floor: + 5  6000mm

7.8.3.The second floor: +1 10 00mm

7.8.4.The steel stairs from ground to the first floor supplied by buyer.

 

 

Online Inquiry