1.Machine components
|
Machine specification |
Qty |
|
8 heads pay off frame |
1 set
|
|
8 heads small and medium-sized wire drawing machine |
1 unit |
|
DTH200-4000 annealing machine |
1 unit |
|
YG250 Tension Rocker |
1 unit |
|
DWS630 Disc Spooler |
1 unit |
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Electrical control systems |
1 set |
2.Overall equipment parameters
|
parameter term |
Parameters |
Notice |
|
Inlet raw materials |
Low-oxygen or oxygen-free round copper wire |
|
|
Specification of incoming wires |
Max8*Ф1.8 mm and 8*Φ2.60mm |
Tensile strength 250N/mm² |
|
Total installed capacity: |
492KVA |
Electricity for peripheral auxiliary equipment is not included. |
|
Total external dimensions: |
L x W x H : 24mx6.5mx4m |
Subject to standard foundation layout drawings provided by the supplier. |
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Total weight: |
About 15000Kg |
Subject to physical weight. |
|
Scope of production: |
Soft wire: 1.8mm inlet: 8*0.28mm-0.64mm; 2.6mm inlet: 8*0.40mm-1.05 |
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3.Technical parameters and configuration of modular equipment
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8 multi-head payoff frame |
|
|
Inlet guide wheel diameter |
Ф126mm |
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Diameter of over-wire guide wheel |
Ф126mm |
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Unwind speed |
Max 100m/min |
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Threading method |
Climbing ladders and platforms |
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Column change method |
manually operated |
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Maximum diameter of fence |
Ф1100mm |
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Number of rails that can be placed |
8 |
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Straightening wheel diameter |
Ф38mm |
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Equipment weight |
1375 kg |
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Reference equipment size L*W*H |
5920mm*2170mm*4000mm |
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Main components selection |
|
|
Inlet guide pulleys |
Nylon |
|
Cable guide pulleys |
Nylon |
|
bear |
Domestic Bearings |
|
8 Multi-head Drawing Machine |
|
|
Boundaries of the line |
7*Ф0.40mm～Ф1.05mm; 8*Ф0.28mm～Ф0.56 mm |
|
extent of approach |
Max 7*Ф2.6mm/8*Ф1.8 mm (tensile strength 250N/mm²) |
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Maximum mechanical speed |
1800 m/min |
|
Applicable raw materials |
Low Oxygen / Oxygen Free Round Copper Rods |
|
Drawing main motor power |
AC 200kW |
|
Fixed-speed motor power |
AC 55kW |
|
control method |
AC control |
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Drawing Drum Wheel Diameter/Number |
120 mm (15 total) |
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Diameter of fixed speed wheel |
120 mm |
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mechanical transmission ratio |
1-15 mold 1.25/sizing 1.184 |
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Maximum number of passes |
16 |
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Die O.D. * Thickness |
Ф25 mm*12mm |
|
body structure |
A3 steel plate welding |
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Drawing wheel cooling lubrication method |
Power Spray |
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Operating Direction |
Rightward (facing the drawing mainframe, feeding the wire from the left and closing it on the right) |
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Equipment weight |
Approx. 5900 kg |
|
Equipment reference size L*W*H |
5.3mx1.3mx1.3m |
|
installed capacity |
260kVA |
|
Main components selection |
|
|
Auxiliary drive |
Dongguan motor |
|
Fixed speed motor |
Dongguan motor |
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Brushed rims |
Zirconia (Made in China) |
|
Fixed-speed rims |
Zirconia (Made in China) |
|
Spindle bearings |
Japan NSK |
|
Main Low Voltage Appliances |
Schneider |
|
converter |
Japan Yaskawa |
|
Programmable logic controller (PLC) |
Siemens |
|
touchscreens |
Siemens |
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Conditions of use of equipment (it is the responsibility of the equipment user to provide the following conditions and to meet the relevant standard values) |
|
|
Ambient temperature |
0℃～40℃ |
|
Ambient humidity |
≤85% (at a temperature of 20°C ± 5°C) |
|
Applicable altitude |
≤1000m |
|
power supply |
Three-phase voltage: 3×380V (-5%～+10%) |
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Single-phase voltage: 220V (-5% to +10%) |
|
|
Power supply frequency: 50Hz (±2%) |
|
|
Parameters of drawing solution |
Concentration: 6% to 10% |
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PH value: 8.5～9 |
|
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Working pressure: 0.1～0.2 Mpa |
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|
Inlet temperature: ≤35℃ |
|
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Flow rate: 36 m3 /h |
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Conductivity of soft water for hooking and drawing solution: ≤10μS/cm |
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Conductivity: ≤3000μS/cm |
|
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Cooling water parameters |
Working pressure: 0.2～0.4 Mpa |
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Inlet temperature: ≤30°C |
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PH: 7 |
|
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Flow rate: 30 m³/h (5 m³/h cooling for oil + 25 m³/h cooling for drawing fluid) |
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Hardness: ≤8dH |
|
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Basic requirements: The water source must not contain suspended solids, minerals, metallic impurities, insoluble and corrosive substances. |
|
|
Gear oil parameters |
Recommended brand model: Great Wall Industrial Gear Oil AP100 (domestic users) BP-Energol GR-XP100 (foreign users) |
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Consumption: about 430L |
|
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User-provided molds and other equipment and facilities (recommended usage) |
20m2 plate heat exchanger |
|
7.5HP pipeline pump (less than 30m from the drawing oil tank to the supply port) |
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|
Wire drawing die (based on the supplier's die sheet) |
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|
mill |
|
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cold welder |
|
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Copper powder filter |
|
|
50T cooling tower |
|
|
5m³ Drawing liquid pool |
|
|
10m³ clear water tank |
|
|
DTH200-4000-8 multi-head annealing machine |
||
|
Applicable raw materials |
Oxygen-free round copper wire |
|
|
Scope of production |
7*Ф0.70mm～Ф1.05mm; 8*Ф0.28mm～Ф0.64 mm |
|
|
Maximum mechanical speed |
1800 m/min |
|
|
Contact wheel diameter |
200 mm |
|
|
Blow-drying mold O.D. Thickness |
Ф4mm x 4mm |
|
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Annealing current |
Max 4000A DC |
|
|
Annealing voltage |
Max 51V DC |
|
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Annealing method |
DC Contact |
|
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Drive control mode |
Fixed speed flat belt drive |
|
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Conductive wheel cooling method |
water cooling |
|
|
protective gas |
helium |
|
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body structure |
A3 steel plate welding |
|
|
Collector ring cooling system |
0.3m3 Stainless steel tank |
|
|
3m2 plate heat exchanger |
||
|
1HP immersion multistage centrifugal pumps |
||
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Annealing fluid cooling system |
0.5m3 water tank |
|
|
12m2 plate heat exchanger |
||
|
3HP immersed multistage centrifugal pumps |
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Operating Direction |
Rightward (facing the annealing mainframe, with the wire entering from the left and closing on the right) |
|
|
Equipment weight |
4800kg |
|
|
Equipment reference size L*W*H |
2640mm*1525mm*2285mm |
|
|
installed capacity |
215kVA |
|
|
Main components selection |
||
|
Annealing Controller |
Sichuan Yingjie |
|
|
Annealing transformers |
Aiyueide |
|
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Main Low Voltage Appliances |
Schneider |
|
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Spindle bearing |
SKF Sweden |
|
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drive flat belt |
Swiss Habasi |
|
|
Contact ring material |
Nickel Alloy Materials |
|
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Cable guide pulleys |
Ceramic spraying treatment on the groove surface |
|
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touchscreens |
Siemens or equivalent |
|
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Random spare parts |
||
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Connecting conductive copper rows |
1 group |
|
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Annealed contact rings |
1 piece |
|
|
Annealed carbon brushes |
8 pieces |
|
|
Note: Connecting conductive copper row lengths are provided in accordance with the equipment's standard foundation plan. |
||
|
Conditions of use of equipment (it is the responsibility of the equipment user to provide the following conditions and to meet the relevant standard values) |
||
|
Ambient temperature |
0℃～40℃ |
|
|
Ambient humidity |
≤85% (at a temperature of 20°C ± 5°C) |
|
|
Applicable altitude |
≤1000m |
|
|
power supply |
Three-phase voltage: 3×380V (-5%～+10%) |
|
|
Single-phase voltage: 220V (-5% to +10%) |
||
|
Power supply frequency: 50Hz (±2%) |
||
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Nitrogen Requirements |
Working pressure: 0.3Mpa |
|
|
Fluctuation value: ±0.02Mpa |
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Dew point: -40°C |
||
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Flow rate: 1 m3 /h |
||
|
Purity: 99.99% |
||
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Compressed air requirements |
Working pressure: 0.6～0.7Mpa |
|
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Fluctuation value: ±0.02Mpa |
||
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Dew point: -25°C |
||
|
Flow rate: 80 m3 /h |
||
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Annealing fluid parameters |
Concentration: 0.6% to 1% |
|
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PH value: 7.5～8 |
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Working pressure: 0.2～0.4 Mpa |
||
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Inlet temperature: ≤35℃ |
||
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Flow rate: 24 m3 /h |
||
|
Conductivity: ≤300μS/cm |
||
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Soft water conductivity of hook annealing solution: ≤10μS/cm |
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|
Collector ring coolant |
Complete deionized water + glycol solution Concentration: 2% |
|
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(Fully deionized water) PH value: 6.7～7.5 Conductivity: ≤140μS/cm Total hardness: about 4 degrees Carbonate hardness: about 2 degrees |
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Working pressure: 0.3 Mpa |
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Inlet temperature: ≤30°C |
||
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Flow rate: 5 m3 /h |
||
|
Cooling water parameters |
Working pressure: 0.2～0.4 Mpa |
|
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Inlet temperature: ≤30°C |
||
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PH: 7 |
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Flow rate: 27 m³/h (3 m³/h cooling for collector exchange + 24 m³/h cooling for annealing liquid) |
||
|
Hardness: ≤8dH |
||
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Basic requirements: The water source must not contain suspended solids, minerals, metallic impurities, insoluble and corrosive substances. |
||
|
Molds and other equipment and facilities |
Blow-drying molds |
|
|
Copper powder filter |
||
|
15m³ clear water tank |
||
|
Outlet wire diameter |
production speed |
Annealed elongation |
|
8*0.28 mm |
1200 m/min (Grade A copper rod) |
18-25% |
|
8*0.30 mm |
1200 m/min (Grade A copper rod) |
25-33% |
|
8*0.40 mm |
1200 m/min (Grade A copper rod) |
25-33% |
|
8*0.50 mm |
1200 m/min (Grade A copper rod) |
25-33% |
|
8*0.60 mm |
1100 m/min (Grade A copper rod) |
25-33% |
|
7*0.80 mm |
500 m/min (Grade A copper rod) |
25-33% |
|
7*1.05 mm |
250 m/min (Grade A copper rod) |
25-33% |
|
YG250 Tension Rocker |
|
|
Suitable for spooler models |
WS series single-disk take-up machine, WF series plum blossom drop wire machine |
|
Diameter of over-wire guide wheel |
250mm |
|
Maximum number of laps |
1 |
|
counterweight |
aerodynamic |
|
Equipment weight |
Approx. 250kg |
|
Reference equipment size L*W*H |
900mm*410mm*1900mm |
|
Main components selection |
|
|
Cable guide pulleys |
Ceramic spraying treatment on the groove surface |
|
bear |
Japan NSK or equivalent |
|
Main pneumatic components |
Taiwan or equivalent brands |
|
Random spare parts |
|
|
Tension potentio meters |
1 pc |
|
proximity switch |
1 pc |
|
Conditions of use of the equipment (it is the responsibility of the equipment user to provide the following conditions and to meet the relevant standard values) |
|
|
Compressed air requirements |
Working pressure: 0.6～0.7Mpa |
|
Fluctuation value: ±0.02Mpa |
|
|
Dew point: -25°C |
|
|
Flow rate: 3m3 /h |
|
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Note: Compressed air must be dry, clean and free of oil. |
|
|
DWS630 Disc Take-up Machine |
|
|
Take-up wire diameter |
8*0.28mm-0.64mm |
|
Maximum mechanical speed |
2000 m/min |
|
Take-up motor power |
AC 15kW |
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control method |
AC control |
|
Servo wiring motor power |
1000 W |
|
Platoon motor power |
15 W |
|
Ribbon capacity (max) |
500 kg (copper) |
|
Reel Specifications |
PND500 or PND630 (designed and manufactured in accordance with bobbin drawings determined by the parties) |
|
braking method |
pneumatic brake |
|
Tray loading operation method |
Pneumatic (double top shaft) |
|
Operating Direction |
Suitable for wire drawing machines |
|
Installed capacity of take-up machines |
17kVA |
|
Equipment weight |
2530 kg |
|
Equipment reference size L*W*H |
1350mm*2050mm*2230mm |
|
Main components selection |
|
|
regulating wheel |
Spray ceramic treatment on the groove surface |
|
auxiliary drive |
Dongguan motors or equivalent quality substitutes. |
|
Spindle bearings |
Japan NSK or equivalent quality substitutes. |
|
Main Low Voltage Appliances |
Schneider or equivalent quality alternatives. |
|
Main motor drive inverter |
Shenzhen Huichuan or equivalent quality substitutes. |
|
Main pneumatic components |
Taiwan or equivalent quality substitutes. |
|
Random spare parts |
|
|
Wire Guide Wheel |
1 |
|
Conditions of use of equipment (it is the responsibility of the equipment user to provide the following conditions and to meet the relevant standard values) |
|
|
Ambient temperature |
0℃～40℃ |
|
Ambient humidity |
≤85% (at a temperature of 20°C ± 5°C)
|
|
Applicable altitude |
≤1000m |
|
Applicable power supply |
Three-phase voltage: 3×380 V (-5%～+10%) |
|
Single-phase voltage: 220 V (±10%) |
|
|
Power supply frequency: 50 Hz (±2%) |
|
|
Compressed air requirements |
Working pressure: 0.6～0.7Mpa |
|
Fluctuation value: ±0.02Mpa |
|
|
Dew point: -25°C |
|
|
Flow rate: 3m3 /h |
|
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Note: Compressed air must be dry, clean and free of oil. |
|
get more details of the machines running, welcome to call us +8613532680721
HOOHA CO., LTD
Your reliable supplier of
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