1. The buncher is efficient. Its output is 4 times that of rigid stranded wire.
2. The main shaft is naturally circulated and cooled by oil lubrication, thus prolonging the service life of the machine.
3. The wire passing system has a new structure. The wire goes directly from the spindle wheel to the bow belt. The wire rod directly guides the bow through the main shaft groove, thereby reducing the wire passing angle.
4. The stranding machine is driven by a timing belt to ensure the correct stranding pitch.
5. The gearbox is integrated, S0, easy to install and transport. The holes at both ends of the bearing are processed at one time to ensure coaxiality.
6. The spool supports are processed together to improve installation accuracy.
7. Our stranding machine adopts advanced control system. The working process is controlled by sensors and PLC program. There are indicators for monitoring each door, internal and external disconnection, spindle oil level, etc.
1 |
It adopts imported carbon fiber rotary double bow slices and features light weight, small centrifugal force and high rotation speed |
2 |
PLC controls the whole process of production line with program control of PLC stranding pitch |
3 |
Active type pay-off can keep constant tension of wire stringing, which avoids leakage of stranding effectively |
4 |
The pneumatic type jacking shaft structure is easy and convenient in operation |
5 |
Bearing of the machine adopts the imported brands NSK and KOYO, high strength synchronous belt transmission force with high transmission accuracy and low noise, imported gas-liquid pressurized disc braking system, up and down spool in motor-driven conveying type, standalone closed protecting cover |
6 |
It adopts high hardness chrome bar as a guidance during wire ranging, multi-startthread transmission force speed reduction motor drive. PLC procedure controls the pitch of cables, which can be adjusted in the working process |
7 |
The pre-twisting device with multi-hole inlet wire distribution plate arranges multiple wires layer by layer with concentric stranding. There is one rotating mould and two fixed moulds and squeezing moulds installed inside and outside the machine to guarantee tightness and roundness of stranded conductor |
8 |
The mainshaft bearing is designed with temperature control system, which will stop working and offer a reminder to add lubricating oil to make automatic protection in case of over high temperature |
No. | Items | Quantity |
Reference Picture |
1 |
500-630 Active non-shaft payoff stand |
7 sets | |
2 |
Inlet Wire Pre-Twisting Device |
3 pieces |
|
3 |
PLC Electric control box |
1 set |
|
4 |
Standalone security protective cover |
1 set |
|
5 |
1000 Main stranding machine |
1 set |
|
6 |
Motor-driven type lift truck |
1 set |
No. |
Items |
Features |
1 |
500-630 Active non-shaft pay off stand and take up stand
|
1. Plate Specifications:500~630mm 2. Type:None axis top cone type 3. Load and unload plate Type:Motor-driven screw up and down 4. Wire plate locking:Manual screw 5. Pay-Off tension:2.2 KW motor +specific inverter |
2 |
Inlet Wire Pre-Twisting Device |
1. Inlet wire distribution plate:3 pieces, electroplating of A3 steel plate; porcelain eyes are arranged by a rule of 3/2/1, forming three layers 1+6+12+18 2. Position:Three distribution plates are adjustable to the proper positions |
3 | PLC Electric control box |
1. PLC:Human-machine interface, whole-process control, stranding pitch can be set freely, direction can be selected from left or right 2. Electronic components:Adopt imported 10.6-inch color touch screen and vector converter, temperature control module, power panel, high-precision tension board, Japan imported NEMION decoder, imported relay and so on 3. Drive converter:Adopts imported vector converter, and the host machine is fitted with 30KW, traction and 11KW DC capstan, The cable is fitted with 1/2HP. The converter can realize frequency conversion stepless speed regulation |
4 |
1000 Main stranding machine |
1. Structural style:Open double column type inner rack, antivibration separated safety guard, enhanced host machine stand, A3 installation and welding and annealing 2. Applicable scope of wire rod:Wire AL/Wire Cu 10mm2— 25mm2 3. Range of stranding products:MAX φ 20mm 4. Applicable spool:International corrugated spool φ1000 (external diameter)*950 (total length)*800 (inner width)*φ80 (inner bore) |
2.Our professional engineer team had over 5 years experience working overseas, will provide various technologies to support our customers, including overseas on-site installation guidance, talent training, long-term technological updating services,etc.
3.Adopting famous brand parts such as Siemens, Yaskawa, Omron, Emerson to ensure reliable using of our products.
4.We check every detail of the machines and do pre-production test before delivery to eusure products quality and performance.