Introduction and Feature of CAT5/6 Cable
Category 5 cable, abbreviated as CAT.5, is a twisted pair cable used in computer network and multimedia cable used in data, voice and other information communication services. It is widely used in Ethernet and broadband access projects, and its quality is directly related to the transmission quality of information communication.With the development of optical fiber and communication technology, the influence of twisted-pair on communication quality is gradually decreasing.
The transmission frequency of category 6 line is 1MHz～250MHz, and the comprehensive attenuation crosstalk ratio (PS-ACR) of category 6 wiring system should have a large margin at 200MHz. It provides twice the bandwidth of category 5, and category 5 line is 100M , Super five category is 155M, six category is 200M. In short-distance transmission, Category 5, Category 5, and Category 6 can reach 1Gbps. The transmission performance of Category 6 cabling is higher than that of Category 5 and Category 5, and it is most suitable for applications with a transmission rate higher than 1Gbps.
Production Process and Related Machines
1. Conductor Insulation（0.515mm/0.58mm/0.56mm Single Copper Wire / CCA Conductor）→
HH-E-50 + 35 HDPE Extrusion Machine
2. Insulation Wire Pair Twisting→
Triple twist machine ( pair twist )
3. 4 Pairs Stranded Wire Laying Up→
HH-ST-PLC 800 Cantilever Single Twisting Machine
4. PVC/LSZH Sheath→
HH-E-PLC 70 Extrusion Machine
1. HH-E-50 + 35 Extrusion Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.
Components:
|
No. |
Items |
Quantity |
|
1 |
400-630 motorized pay-off stand |
1 set |
|
2 |
5-wheel Straightening device |
1 set |
|
3 |
50 Host extruder |
1 set |
|
4 |
50 Adjustable extrusion head |
1 set |
|
5 |
Automatic drying and feeding machine |
1 set |
|
6 |
PLC electric control box |
1 set |
|
7 |
1.5m Movable water tank with cover |
1 set |
|
8 |
Diameter tester |
1 set |
|
9 |
8m Fixed water tank with cover and leak-proof |
1 set |
|
10 |
10 m Slide rail type + anode guide wheel storage rack |
1 set |
|
11 |
410mm tractor |
1 set |
|
12 |
Meter counter |
1 set |
|
13 |
High frequency spark tester |
1 set |
|
14 |
400-630 Double-head shaftless motorized take-up stand |
1 set |
|
15 |
35 Injection Machine |
1 set |
|
16 |
Display board |
1 set |
|
17 |
Accessories |
|
Parameters:
|
No. |
Items |
Features |
|
1 |
Inlet Wire Diameter |
0.5～3 mm |
|
2 |
Finished Wire Diameter |
1～5 mm |
|
3 |
Cross Sectional Area |
0.5～2.5 square mm |
|
4 |
Extrusion Speed |
Max 500 m/min |
|
5 |
Extrusion Capacity |
80 kg/h |
|
6 |
Installed Capacity |
45 kva |
|
7 |
Voltage |
380KV, can be customized |
|
8 |
Weight |
3500 kg |
|
9 |
Measurement (L*W*H) |
20*3*3 m |
|
10 |
Workers recommendation |
3 workers |
2. HH-PT-500 Pair Twisting And Vertical Back Twisting Machine
Application:
Mainly used for high-frequency data cable Lan Cable pair twisting and back twisting. The position of the twisted insulated core is staggered, to overcome the uneven twisting, to ensure high-speed twisting, uniform quality, uniform pitch, high pitch accuracy, suitable for high Frequency cable pair twisting synchronous reverse twisting.
Components:
|
No. |
Items |
Quantity |
|
1 |
500 Pair Twisting Machine |
1 Set |
|
2 |
500 Vertical Back Twisting Machine |
1 Set |
|
No. |
Items |
Features |
|
1 |
Application |
Core wires Pair twisting and Back twisting |
|
2 |
Wire diameter |
Φ0.7-1.5mm |
|
3 |
Maximum capacity |
120m/min |
|
4 |
Center height |
1000mm |
|
5 |
Power supply |
380V 50HZ three-phase,five-wire system |
|
6 |
Operation direction |
S or Z |
|
7 |
Machine color |
Optional |
|
8 |
Total power consumption |
8.25KW.H (at full load) |
|
9 |
Floor area |
Length 6000mm, Width 1400mm, Height 1800mm |
|
10 |
Pitch range |
6-50mm |
|
11 |
Pitch error |
≤1% |
|
12 |
Noise |
≤80DB |
|
13 |
Weight |
Around 4.2T |
3. HH-ST-PLC 800 Cantilever Single Twisting Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.
Components:
|
No. |
Items |
Quantity |
|
1 |
8 Heads |
1 Set |
|
2 |
PLC Siemens electric control box |
1 Set |
|
3 |
Wire collection device |
1 Set |
|
4 |
Wrapping machine |
1 Set |
|
5 |
800 Cantilever single twisting main machine |
1 Set |
Parameters:
|
Motor |
Drive (Main machine) motor： AC 380V 15 HP Capstan motor： AC 380V 7.5 HP Linkage wrapping machine motor： AC 380V 2 HP |
|
Inverter |
Drive (Main machine)：15 HP Capstan： 7.5 HP Linkage wrapping machine：2 HP |
|
Electric control box |
PLC Systems： SIEMENS brand, Man-machine interface complete computer control Tickle touch screen： Easy to operate Human Interface： SIEMENS |
4. HH-E-PLC 70 Extrusion Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.
Components:
Parameters:
|
No. |
Items |
Features |
|
1 |
Inlet Wire Diameter |
1～4mm |
|
2 |
Finished Wire Diameter |
2～8 mm |
|
3 |
Cross Sectional Area |
1～6 square mm |
|
4 |
Extrusion Speed |
Max 400 m/min |
|
5 |
Extrusion Capacity |
140 kg/h |
|
6 |
Installed Capacity |
55 kva |
|
7 |
Voltage |
380KV, can be customized |
|
8 |
Weight |
4000 kg |
|
9 |
Measurement (L*W*H) |
24*3.5*3.5 m
|
1.Hooha's engineers will leave for Dubai on November 13 to install and debug data cable CAT5e/CAT6/cat6a manufacturing line from November 13 to 26.Gulf countries have always been an important market for Hooha, in which our business has been worked with customers successfully. And we have rich experiences at business trip and comprehensive understanding at local market and technical supporting. We are ready for business trips to other gulf countries for any cooperation needs during pandemic.
2.2.Our engineer will arrive at the client's company in Dubai around November 2021.During this period,our engineers patiently and carefully taught the client company to install, debug and layout the equipment. The two sides made a perfect cooperation.
3.Around January 2022, our engineer completed this mission, successfully passed the quarantine period, and finally set foot on the journey back to China. In short, our company has established a deep friendship with dubai customers through this cooperation.
4.(Our engineers help workers operate and debug machines at the customer's factory and ask for suggestions and feedback about our products.)
Hooha engineers team have been working in the industry for more than 20 years and have rich experience at machine installation,production and factory operating.
HOOHA CO., LTD
Your reliable supplier of
Power cable making machine
LAN cable making machine
Optical fiber cable making machine
Horizontal tension pay off stand