Electric Wire: The Complete Guide For All Your Wiring Needs

1. Which Is The Best Electric Wire?

Since there are several electric wire types, you might find yourself wondering which the best one is. Well, there is no straightforward answer. The best choice of wire is entirely dependent on your specific wiring needs. It would be helpful to approach your cable choices depending on your installation conditions. Do you intend to carry out an indoor or an outdoor application?

If you intend to carry out an indoor application, you must consider the flexibility of the electrical wire. Indoor home wiring often requires a cable that can bend and flex without damage. Therefore, we can conclude that highly flexible wires such as non-metallic wires are the best wire for indoor home or office wiring.  On the contrary, you need to prioritize safety over flexibility when picking the best cable for an outdoor application.

Still, it is essential to remember that cable requirements may vary within your home’s outdoor environment. For instance, you might need to carry out an overhead installation in one area and an underground fitting in another.  An armored cable such as an SWA cable is the best wire for an outdoor installation. Yet, an Underground Feeder (UF) cable is the best wire to use as an underground electric wire.

Another aspect you ought to consider when picking the best wire is the electric wire gauge. The wire’s gauge is crucial because it determines the amount of current that it can carry without damage. It would be best to consider the length of the wire and the ambient temperature when selecting the best wire gauge.

2. How To Make An Electric Wire？

Most electrical wires are typically copper-based because it is an excellent conductor of electricity. However, some manufacturers prefer using aluminum because it is cheaper than copper. When searching for an electric wire for sale, it would be best to confirm if it is copper or aluminum-based. Generally, copper wires perform better than aluminum wires, but there are certain instances when an aluminum electric wire comes in handy. Whether you intend to make an aluminum or copper wire, here is a step by step guide on how to make an electric wire;

A guide on how to make an electric wire

1. The electric wiremaking process involves two distinct components namely, a fine copper conductor and Polyvinyl Chloride (PVC) insulation.
2. The first and most crucial part of the manufacturing process is wire drawing. Wire drawing is a process that involves decreasing the diameter of the conductor progressively to its ultimate intended dimension.
3. In the last phase of the drawing process, the conductor has to go through extreme heat treatment in a process known as annealing. The primary goal of this process is increasing the flexibility and conductivity of the conductor.
4. After completing the drawing process, the wires are assembled together to make conductors in the wiring process. Essentially, it involves generating conductors with different cross-sections.
5. After that, we move to the insulation process. This stage involves putting PVC insulation over the conductor. The insulation material is added through the extrusion process under extreme temperatures.
6. Once the insulation is added, the whole length of the cable is put through a spark test. This test ensures that the wire’s insulation does not have any faults.
7. Next, a voltage test is done on the whole length of the cable to ensure that it is in perfect condition.

Making a wire is a complex process. So, instead of making a wire, it would be best to buy electric wire from an accredited manufacturer. I am sure several electric wire suppliers near you would be glad to sell any wire to you. Your choice of manufacturer and supplier has a significant impact on the quality of the wire. Therefore, it is advisable to buy an electric wire online from leading manufacturers such as ZW cable. Contrary to popular belief, online purchases are pretty straightforward. Once you place an order and make the payment, we will deliver the way to any destination in the world within a short time.